Apparatus for handling and filling erected cartons



July 3, 1962 T. N. CUMMINGS ETAL APPARATUS FOR HANDLING AND F'ILL ING ERECTED CARTONS 3 Sheets-Sheet 1 Original Filed Sept. 10, 1953 Quggvroxs i .5

July 3, 1962 T. N. CUMMINGS ETAL 3,

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July 3, 1962 T. N. CUMMINGS ETAL 3,042,225

APPARATUS FOR HANDLING AND FILLING ERECTED CARTONS Original Filed Sept. 10, 1953 3 Sheetssheet 3 k INVENTORS /Zdnzas glaze/whys flea/01121); 9816251717812 ,71'027205 U2? ,Jfiz'zz United States Patent Ofiice 3,042,225 Patented July 3, 1962 3,042,225 APPARATUS FOR HANDLING AND FILLING ERECTED CARTONS Thomas N. Cummings, Chicago, Benjamin R. Peterson,

In, Wheaton, and Thomas B. Shin, Chicago, 111., assignors, by direct and mesne assignments, to CPS Manufacturing Company, Chicago, 11]., a corporation of Illinois Application Dec. 14, 1954, Ser. No. 475,262, now patent No. 2,805,095, dated Sept. 3, 1957, which is a division of application Ser. No. 379,332, Sept. 10, 1953. Divided and this application Dec. 10, 1956, Ser. No.

2 Claims. (Cl. 214-1) This invention relates to a method of transferring empty erected cartons from a shipping container to filling equipment. It also relates to a transfer gun alone and in combination with a loading station on the filling equipment. The application is a division of copending application Serial No. 475,262, filed December 14, 1954, and now Patent No. 2,805,095, issued September 3, 1957, which is a division of application Serial No. 379,332, now Patent No. 2,936,798.

The general object of this invention is to relate the loading of an erected container filling machine to the form in which erected containers are received from the carton manufacturer. In explanation, this invention is not concerned with the packaging of ice cream, comestibles or other products in cartons which at the time of packaging are in flat form. It relates to filling containers which at the time of packaging are in erected form. In the ice cream business, these include ice cream cones, pushups, Dixie cups, and cylindrical pint and quart containers. These containers are usually not made by the ice cream manufacturers but are received in erected form. They arrive at the ice cream packers plant in large shipping containers. If the containers are conical such as cones or Dixie cups, they are nested and they can be dispensed one at a time from the bottom of a stack into the filling machine. If, on the other hand, their cross section is constant as in the case of pushups or cylindrical pint and quart containers, the shipping containers received from the carton manufacturer are side by side. Each container can be individually picked up.

Herein lies one problem which applicants seek to overcome, they are individually picked up. This is slow. A feature of applicants invention is the provision of a device for picking up an entire row of such non-nestable containers as they lie in the shipping container received from the carton manufacturer, and the provision of a loading station on the ice cream filling machine which will receive a complete row of such containers. The ice cream apparatus disclosed relates principally to pushups and discloses a gun which picks up twelve or thirteen pushups from the shipping container of pushups so that the entire row may be loaded in the filling machine by a simple manual operation. In this connection, applicants provide an assemblage for loading the containers onto a central or loading table which makes possible the steady feeding of the pushups onto the table although the containers are inserted into the loading mechanism at irregular intervals of time.

The man skilled in the art will readily understand the present invention and its ramifications more thoroughly from a further reading of this disclosure, particularly when viewed in the light of the drawings, in which:

FIGURE 1 is an isometric View of a carton filled with containers and an apparatus for filling the containers;

FIGURE 2 is a plan view of the device for picking up containers illustrated at the left of FIGURE 1;

FIGURE 3 is a rear elevational view of the pickup device illustrated in FIGURE 2;

FIGURE 4 is an end elevational View of the same pickup device; and,

FIGURE 5 is a front perspective View of the feeding mechanism.

FIGURE 1 illustrates a plurality of containers 10 disposed in rows 31, 33 and within a carton 36. The containers 10 are to be filled by a filling machine 18, also illustrated in FIGURE 1. The container-filling machine 18 illustrated is particularly adapted to fill the containers 10 with ice cream, although it will be understood that the present invention may be practiced equally well with a machine for filling cartons with other materials.

The carton-filling machine 18 has a loading table 20 which is rotatable relative to four operating stations, namely: a container-loading station or assemblage 22, an ice cream loading station or assemblage 24, a wrapping station or assemblage 26, and an unloading station or assemblage 28. FIGURE 1 illustrates the carton pickup device, designated 30, which may also be called the loading gun, placing a row of containers, designated 31A, on the container-loading station or assemblage 22 of the carton-loading device 18.

From the point of view of the ice cream industry, the present invention is particularly applicable to pushups and cylindrical ice cream containers, and these are the common erected, non-nested containers used today in large quantities in the ice cream industry. Containers for pushups are constructed with a cardboard cylinder having a bottom 42 at one end, and a stick 44 attached to the bottom of the cylinder 40, as illustrated in FIGURE 1. The stick 44 and bottom are axially slidable in the cylinder 40, and the contents of the cylinder 40 may be pushed out by means of the stick 44.

The pushups are received in a large box, and they lie in horizontal aligned rows such as illustrated in FIGURE 1. The rows contain alternatively twelve pushups and thirteen pushups, in FIGURE 1 row 63 having 12 pushups and rows 31 and 35 thirteen pushups. The inventors provide a loading gun which is pushed downwardly onto the top row and picks up twelve (or thirteen) containers with one press. The operator then turns, as shown in FIGURE 1, and inserts the entire twelve into the loading station, and returns to the box 36 for the next row. It the preceding row contained twelve pushups, the next lower row will contain thirteen, and a loading gun has a device for picking up the thirteenth pushup in alignment with the other twelve. In ice cream filling, it is important that operation continue at a constant speed and without interruption because the temperature which controls the viscosity of the ice cream mix is adjusted for continuous flow. Upon resumption of operation after a short stop, it is necessary to extrude ice cream from the nozzle for a few moments to refill the pipes with ice cream of the correct consistency.

The pickup device, or loading gun, is shown in FIG- URES 2, 3 and -4. It consists of a T-channel 174 with a gun-type handle 176 mounted on the web side of the channel. The upper flange of the T-channel 174 bears the numeral 175, the lower flange 177, and the web, 179, see FIGURES 3 and 4. Mounted in two rows along the outer surface of the channel 174 are U-shaped clips such as 180 and 182. There are six clips in each row and they are staggered. The clips are made of spring steel with their ends flared outwardly, the ends being spaced from each other by slightly less than the diameter of a pushup. Referring to FIGURE 2, two pushups i184 and 186 are shown as they lie in the container 3 6 of FIGURE 1. The two ends 188 and 190 of the clip 192 can be pushed between the pushups 184 and 186. The clip 192 clasps the pushup 186 and the clip 194 clasps the pushup 184. Where containers are packed in a box 3 with the axes of each row lying in a single plane, the gun thus far described is all that is needed.

However, as explained above, pushups are not so packed. In one row, there will be thirteen, and in the adjacent next row in the horizontal plane and vertical plane twelve, with the sticks of the containers, of one row lying between the containers in the adjacent row in the horizontal plane, which makes it necessary that the gun be able to pick up either twelve or thirteen containers at one time. To effect this, the inventors have mounted on the upper flange 177 of the web side of the. T-channel 174, two brackets 196 and 198 which form, referring to FIGURE 4, a rectangular guideway in which slides a flat bar 200. The upper flange 177 of the T- channel 178 is cut away back to the bracket 196. The outer surface of the bar 200 carries a stop plate 202 upon which is mounted a clip 204. The outermost clip on the upper flange 177 of the T-channel 178 is 182, while the outermost clip on the lower flange 175 of the T-channel 178 is 180. The bar 200 carries a finger arm 210 which, when it abuts the inner edge of the bracket 196, holds the clip 204 in proper relationship to the next clip 180. By moving the bar 200 to the right by means of the finger 210, the stop 202 will engage the bracket 196 and hold the clip 204 in vertical alignment with the clip 180. When the operator is about to pick up a row of twelve pushups, he retracts the finger arm to the dotted position 212, which brings the clips 204 and 180 into vertical alignment as viewed in FIGURE 2, and presses the clips into the row. This means that the left-hand pushup is clasped by two clips. When the operator wishes to pick up thirteen pushups, he moves the finger 210 to the left into the solid-line position.

Referring to FIGURE 1, after the operator has picked up a row 31, 33 or 35 of pickups, he seats the row of pushups on the container-loading station 22, and pulls away the loading gun 176. All of the pushups are released at one time into the loading station where the belt promptly picks them up and quickly carries them around until they engage the last preceding pushup moving toward the loading table.

While the U-shaped brackets have been illustrated above as flexible, it is possible to construct the pickup device 30 with rigid U-shaped brackets similar to the fixed wall notches in the table 20 in FIGURE 1. In this construction, the spacing of the arms of the U-shaped brackets is slightly less than the diameter of the containers 10 to be retained therein, so that purchase is obtained by slightly deforming the container 10.

Applicants method turns upon picking up a row at a time and being able to release the row at one time. Picking up the containers from their sides is just one way of picking up a row. The carton 36 may be opened from that side toward which the open end of the-pushups are directed and a gun equipped with a row of outwardly expanding clips for holding the containers from the inside could be used. From the standpoint of rapid loading, this would be effective. It was rejected as not being as sanitary as grasping the containers from the outside.

It is evident that the loading station on the filling machine must be capable of receiving a row at a time. For the purposes of this invention, however, a detailed description of the feeding mechanism or feeding station shown in FIGURE 5 is unnecessary. Only the receiving station of the mechanism is important.

Referring to FIGURE 5, the base of the machine provides a source of power to rotate a stub shaft which is removably coupled to a shaft 88 journaled on a casting held to the base machine 10 by bolts 82 and 84. Mounted on the casting 80 is an upwardly open container guideway, and the straight portion in front constitutes the receiving station of the feeding mechanism. This guideway is formed by rails. The bottom rail is designated by the numeral 124 while the outer walls consist of the two rails 146 and 147 and the inner wall of an upper rail 128 and a flat surfaced belt 106 entrained over pulleys and 94.

Mounted on arms 152 and 153 depending from the casting 80 is a shaft 154 upon the outer end of which is mounted an arm 156 with knob 158. Also keyed to the shaft 154 are arms 16% and 162, the upper ends of which carry a rail 164. This rail constitutes a removable side wall for the receiving station. A spring 168 between the arms 162 and 153 urges the rail 164 into the position shown in FIGURE 5 where it forms an extension of the rail 147.

In use, the operator presses down the arm 156, which swings the rail 164 outwardly and downwardly as illustrated in FIGURE 1. The operator then moves the gun loaded with pushups laterally into the receiving station, the sticks of the pushups depending below the rail 124. The operator next raises the arm 156 and the rail 164 engages the outer sides of the pushups. He then pulls the gun away, each clip releasing its pushup. The rail 164 presses the pushups against the belt moving from left to right and they promptly move around to the position shown in FIGURES 1 and 5.

Having thus described our invention, what we claim is:

1. In combination with a loading station of a machine for filling erected containers consisting of a support and a fixed side, the side of the loading station opposite the fixed side being open so as to permit the reception laterally of a selected number of containers in a single row only, an independent member for holding said selected number of containers in a straight line in said loading station, and means mounted on the filling machine and associated with the loading station for releasing the containers from the container-holding member.

2. In combination with a loading station of a machine for filling erected containers consisting of a support rail and an adjacent fixed side rail, the two permitting the reception of a selected number of containers in a single row only, and a third rail mounted on said machine, said third rail being movable from a position adjacent the loading station and corresponding to the fixed rail to a remote position so as to leave one side of the loading station open, an independent member for releasably holding said selected number of containers in a straight row and along one side of the containers, whereby when the row of containers is inserted on the support rail andagainst the fixed side rail and the third rail is moved so as to engage the, walls of the container which are clasped, the releasable means may be drawn away from they machine leaving the containers in the loading station.

References Cited in the file of this patent UNITED STATES PATENTS 1,252,226 Bonk et al. J an. 1., 1918. 2,191,227 Dostal Feb. 20, 1940 2,420,343 Albertoli May 13, 1947 2,655,403. Ernest Oct. 13, 1953 2,666,665 Whitcher et a1. .Ian. 19, 1 954 

